This project is from my buddy Ron Jones of RJonesWoodworks.com. Let’s see what Ron had to say:
Here’s a bookcase I designed as a Christmas present for my wife. While thinking over the design I needed to address a couple of things. First and foremost the design had to be basic and be quick to build. This couldn’t be another Christmas present project she wouldn’t see until June. Second, it needed to be cheap to build. Cheap build means I need to use whatever species of wood I had the most of in the shop. Unfortunately, it was oak.
Anywho, the project is basically just casework using sheet goods with the exception of the ogee feet. Its dimensions are approximately 60″ high, 36″ wide and 12″ deep. With the exception of the face frame and ogee feet everything used trim screws, pocket screws or wood screws as a way to clamp the piece while the glue dried and everything received at least a domino or two. The face frame is attached primarily with dominos with a couple of pocket screws in the top, none of which you can see. The half round you see on the ends was used to cover the veneer I burned through on one side. It was one of those mistakes that when you try to fix you only make it worse. I should know better. The ogee feet, although looking very complex, probably took the least time of anything. Using my table saw, router and scraper I probably constructed the base in 3 hours or so. I will attach a Sketch Up file of the feet geometry if anyone is interested. It was imported from Auto Cad so please excuse any extra drawing garbage it may have brought along. The shelves will sag as they are only ply edge banded with oak but its all I had on hand so sometime in the future when I can’t take looking at sagging shelves any longer and replace what we have with something solid.
In trying to keep the process quick I skipped any idea of color and simply shot three coats of precat lacquer on the entire project. This was done in pieces as it would have been virtually impossible to finish with the back attached!! So the unit was finished with the back unattached and when the lacquer dust had settled it was attached. All in all I have about 15-20 hours invested and maybe $50 for the sheet of Oak for the back and a couple board feet for the face frame.