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Jeff’s Oldtime Fretless Banjo

I am a recreational luthier who specializes in oldtime banjos (a predecessor of the now more common bluegrass banjo). I’m relatively new to luthiery and wood working, and I stumbled upon The Wood Whisperer website a couple years ago. I’ve really enjoyed learning from Marc and really appreciate everything that he (and so many other woodworkers) do for us enthusiasts. One of my more recent builds turned out so well that I thought I’d share it with all of you. It is a Fretless Oldtime Banjo with an Internal Resonator.

The Pot

The inspiration for the banjo pot (the rim assembly) came from the Bacon Banjo Company, which developed the internal resonator in the 1910s. The pot is designed with two rims (one is 12″, with a 3 1/4″ depth and the other is 8″ with a 2 1/2″ depth) and a 2″ back to create a hollow sound chamber. While the internal resonator gives the banjo added volume, its main function is to balance the tone of the banjo – the bass notes definitely pop on this instrument.

Materials used to build the pot were: exterior rim – walnut with a cap of wormy maple; interior rim – maple; and sound chamber back – curly wormy maple. I added some wood insert nuts to the bottom of the rim so the internal resonator could be easily removed with 6 brass screws, giving the banjo player a choice of having the resonator on or off.

The Neck

The neck of the banjo is in no way a Bacon replica–in fact, it references the fat beefy necks on banjos of the Civil War era. It was made of hard maple and has a simple carving where the fifth string picks up. The fretless fingerboard is ebony and the peghead veneer overlay is ebony with a strip of wormy maple down the middle.

Appointments

The tuners, though look like friction fiddle tuners, are actually mechanical tuners call Pegheds. All the raw brass hardware came from Bill Rickard in Canada. The strings are a special nylon called Nylguts, which come the closest in sounding like the gut strings used on oldtime banjos, except no animals were injured.

For the finish I hand rubbed 9 coats of shellac. Enjoy! And thanks again Marc.

Comments

  1. Jason Jones August 15, 2012

    Nicely done. It looks great and sounds awesome. Jeff, where did you get the dimensioning for the banjo, did you base it off one you already own or did you have plans? I would love to build a banjo and am just not quite sure where to start.

    Jason

  2. Excellent Jeff! Very tastfully done. I really like every detail of the banjo especially the pot… oh and the neck… I almost forgot, the head with the light wood in the middle… and the… well, you get the idea. ha ha

    Great banjo!

    I recently have made my first banjo and now I am learning to play, so I can appreciate the your work and love that went into making this instrument.

    Brett

  3. Dan Drabek July 24, 2012

    A pretty little banjo Jeff. I’m happy to see that frailing banjos appear to be making a bit of a comeback recently. Your work looks clean and tasteful. And the brass hardware is a nice change from the standard gold and nickel plate.
    I’m nearing completion on a rather fancy bluegrass banjo. (my 7th banjo to date). Nothing quite like bringing a new instrument to life and hearing it sing for the first time. (or in the case of a bluegrass banjo–scream for the first time) It can become rather addicting.

    DD

  4. S.Wellington July 23, 2012

    WOW! All I can really say is “SWEET!” Thanks. I really enjoyed that!

  5. Thanks for posting Marc, and thanks for all the compliments folks. If anyone has a specific question, let me know.

    Jeff

  6. Justin H July 23, 2012

    Great look and sound. I was in Bryson City a little over a week ago on vacation. Great town.

  7. Byrdie July 23, 2012

    Would love to hear several of these playing together. Really nice tone and I’m impressed by the volume. The woodwork, by the way, is exquisite!

  8. Looks and sounds great. I enjoyed the photos as well as the YouTube clip. Keep up the fine work.

  9. Cool! Really nice tone.

  10. Tom Pritchard July 23, 2012

    This project that I would really love to do…Thanks for sharing

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