Aaron’s Knife Block – Viewer Project

This project was submitted by Aaron. Let’s see what he has to say:

wood 007 I should preface any description of my block with my credentials. This is the first project I have ever done that involved some form of joinery without screws or nails. I started out with every intention to build the block just as “The Schwarz” had. My first mistake was in the layout. Maybe a carpenter’s pencil was not the best marking instrument (joking). I also did not use a marking knife on the first pass, and I experienced a great deal of tearout. I used the jigsaw blade recommended and a fence, but this was not adequate. I experienced a huge amount of deflection from the blade, which led to unsightly joints. Then I tried to figure a way to salvage the project and dadoes were my solution. A live Guild session a while back helped me finish my router table which I had not used yet. I picked up some curly maple from Bell Forest for the body of the block (utilizing my Guild discount of course). wood 008 I figured it was a good time to try it out. I did not like the look of the finished piece so I decided to add the base. It was a scrap piece of paduak with a slight chamfer on the edge. I had an extra bag of bamboo skewers so I decried to add some reinforcement to the dadoes. I simply dropped some skewers in a small cup with some old dark mahogany Minwax for a day then pulled them out to dry. So that is where the dark colored dowels came from. I finished the piece by popping the grain as shown in “Pop Goes the Maple” with SealCoat and Dark Maple Transtint. Followed up with four coats of Arm-R-Seal. The block did not end up like I originally planned, but I enjoyed the process. Thanks again for all of the help and late night emails.

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Comments

  1. Mark Williams November 11, 2009

    Aaron,

    This is really nice. I like the paduk base with the maple top. I am planning a pencil box using Marc’s desgin that has a paduk base and maple top so thanks for sending this to Marc. I really like the dark bamboo dowels as well. Nice work, I think not only did you “salvage” this project, I think you enhanced it! Awesome work.

  2. Dean (aka Onboard) November 11, 2009

    Nice job Aaron. I like the sleek design and the great finish job adds to the good looks. Good choice on the base material. Much better than “more maple”.

  3. Curtis November 11, 2009

    That looks pretty amazing. I like the way you improvised and solved your problems. I am currently building a crib out of maple and have never done any finishing work. I did not use curly maple, but I am curious if this technique would: A. be safe to finish a crib with. B. work on regular maple? Thanks.

  4. Mike November 11, 2009

    WOW! I’m speachless.

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